Design and supply

of large-scale industrial biochar equipment for biomass pyrolysis plants, featuring single-line capacities of up to 15 tons per hour.

If you are looking for high-quality biochar equipment, this is the perfect place to find it!

Wny Biochar?

In the sustainable economy

Biochar produced by biomass pyrolysis

Can serve as a sustainable alternative to coal as a carbon source in metallurgical processes.
Reduces the use of fossil-based materials as energy sources in the industry.
Addresses the issue of excessive animal manure production in farming.
Serves as a product derived from the recycling of sewage sludge.
Offers great potential for sustainable development in cement industry.
Utilizes algae as a sustainable fertilizer.

Furthermore,

Biochar can also be used as feedstock for activated carbon production (we design and supply these types of pyrolysis plants as well) and for various other applications. Syngas is the second most valuable product generated during biochar production by pyrolysis and serves as a source of sustainable biofuel.

Biochar use in metallurgy, industry and agriculture

Biochar as bio-carbon

Biochar can reduce the use of coal in metallurgical processes while also mitigating CO2 and other greenhouse gas emissions. The replacement of coking coal and reduction of emissions are achievable through bio-based carbon produced by high-temperature biomass pyrolysis..

coal replacement by bio-carbon in metallurgy

Biochar as industrial biofuel

Biochar fuel replaces fossil fuels in energy-intensive industries such as metallurgy and cement production, significantly reducing CO2 and other greenhouse gas emissions. It is produced through torrefaction, a low-temperature biomass pyrolysis process, often using waste wood as feedstock.

Biochar as fertiliser

Biochar production from animal manure addresses the issue of excessive manure generation by farmers while also serving as a soil amendment free of pathogens and organic pollutants. This type of biochar is produced through biomass pyrolysis at moderate temperatures.

Biochar in cement industry

Biochar can partially substitute cement, enhancing its mechanical properties, insulation, durability, and water resistance, while also capturing carbon. Typically, a mid-temperature process is used in biomass pyrolysis.

High-quality biochar pyrolysis equipment (fabricated in Germany)

Our Specialization:

From Pyrolysis Equipment Design to Pyrolysis Plant Commissioning

Our biochar equipment represents some of the most advanced technology available for converting biomass waste into valuable biochar. The biochar equipment is built to strict quality standards and comes with an advanced control system that makes it easy to operate safely.

Our biochar equipment for pyrolysis plants offers excellent long-term value through its reliable performance and ability to transform waste materials into profitable biochar products.

Typical example of biochar pyrolysis equipment supplied by us

biochar pyrolysis furnace at construction site

Pyrolysis equipment for biochar production with a capacity of 64,000 tons per annum during assembly, construction, and operation.

EU, Western Europe

installed biochar pyrolysis furnace in operation

Turn-key Pyrolysis Project

Project phases for large-scale industrial biomass pyrolysis plant

We design and supply biomass pyrolysis plants that produce various types of biochar, with a single production line capacity of up to 15 tons per hour (120,000 tons per annum).

Step 1

Biochar Pyrolysis Equipment Design and Engineering

Step 2

Fabrication and Procurement of the Pyrolysis Plant components, Biochar Pyrolysis Equipment Assembly and Factory Acceptance Testing

Step 3

Biochar Pyrolysis Packing and Shipment

Step 4

Site Construction and Commissioning of Biochar Pyrolysis Plant

Why choose us?

Our Competitive Advantage

We design and supply quality industrial biomass pyrolysis plants.

Our main qualifications include

Professional Staff

Skilled multidisciplinary engineering and management team

Fabrication Facilities

Production workshops and assemply facilities in Germany

Long-term Experience

Decades of experience in the pyrolysis plants delivery

Performance/Price

Commercially viable large-scale pyrolysis plants for competitive prices

Quality Sub-suppliers

Broad network of reliable EU sub-suppiers for pyrolysis plant equipment components

Project Execution

Excellence in delivery quality pyrolysis plants on time and budget

Frequently Asked Questions

What is the minimum single line capacity?

Minimum standard pyrolysis plant inlet capacity for biomass pyrolysis is 5 tph (40,000 tpa).

How the pyrolysis process is heated up ?

By energy of the pyrolysis gas or electrically.

What is the maximum moisture content of the feedstock?

Maximum moisture content of the biomass at the pyrolysis furnace inlet should be 15 % wt.

What is a typical delivery time?

Typically lead time is 12-15 months (ExW, assembly workshop in Germany). It depends on market situation with the materials and components supply, e.g stainless steel.

Will you provide spare parts for biomass pyrolysis plants?

Yes, we can supply typically required spare and wear parts for 3 years.

Contact us

The best way is to visit our company main website. On our corporate site, you can complete a simple contact form, and a member of our team will respond promptly.

Using our corporate site to reach out ensures that your message is directed to the appropriate person who can assist you. It is fast, straightforward, and the most reliable method to connect with our team.

Contact Splainex Ecosystems